Battery + Charging: The 45-Minute Stint and the 2 MW Pit Stop
One-sentence promise: Our concept depends on two linked targets: a ~45-minute stint and charging fast enough to keep total race math competitive.
Concept-Stage Targets
Current working targets:
- stint length: about 45 minutes
- stint distance: about 13 to 14 laps
- pack size: about 150 to 200 kWh
- SOC window: about 10% to 80%
- charging target: about 2 MW
- stop target: 2 to 3 minutes
These are hypotheses, not validated data.
Part 1: Energy Per Lap and Pack Sizing
A rough anchor can be formed from published high-performance EV references, but direct transfer to Le Mans is risky. Le Mans has long high-speed sections where drag dominates and regen opportunities differ from tighter circuits.
If stint energy demand exceeds expected usable window, only a few levers exist:
- improve energy efficiency at target pace
- shorten full-pace stint length
- change SOC operating window
- increase pack size
- leverage neutralization windows strategically
The immediate requirement is a physics-based internal energy model, not optimism.
Part 2: Charging Time Math
Use:
E_add = P * t
For a 200 kWh pack charging 10% -> 80%:
E_add = 0.70 * 200 = 140 kWh- At
P = 2000 kW, idealt = 140 / 2000 h = 0.07 h = 4.2 min
That is ideal only. Real pit execution also includes:
- plug/unplug operations
- safety checks and interlocks
- ramp-up/ramp-down behavior
- thermal limitations of pack, cable, and connector
So a consistent 2 to 3 minute stop is aggressive unless one of these becomes true:
- Effective charging power is materially above 2 MW
- Energy per stop is reduced (smaller SOC swing)
- Neutralization timing absorbs part of charging penalty
Part 3: The Real Engineering Problem
Peak power on a spec sheet is not enough. Endurance viability depends on repeatable execution when hardware is hot and timing pressure is high.
Critical constraints include:
- connector and cable handling
- connector/cable cooling
- HV safety interlocks and isolation checks
- pack thermal condition at arrival
- repeatability over many stops
Open Questions (TBD)
- What is our modeled kWh/lap at target pace with aero and mass assumptions?
- What charging curve should we assume across SOC and temperature?
- For a 2 to 3 minute stop target, what must change first: SOC delta, pack size, or charging power?